PDF Gas valves with ods pilots, thermocouples and thermopiles - Desa Tech Use only your hand to push down the reset button or turn the gas control knob. Attempt to light pilot burner flame following procedures in the Light the Pilot Burner Flame section. TROUBLESHOOTING MILLIVOLT GAS VALVES Part # 023625 (natural) & 023624 (LP) TH TP TH TP MILLIVOLT CONTROL VALVE To check Resistance of the gas valve, connect one wire to the valve as shown. Insert bushing in gas control and thread pipe carefully into bushing until tight. Gas valve troubleshooting looks for a problem. Install control and appliance according to appliance manufacturer instructions. Dont touch any electrical switch or use the phone. On LP gas installation, use compound resistant to LP gas. honeywell millivolt gas valve troubleshooting From Gas Control Valve 1- Turn main gas on and proceed to next step. I would not work on it, without completely replaceing the gas control system, and the furnace may not be worth that expense. PDF Control Tips - Robertshaw Toolbox In the "Resources for understanding gas valves" thread in the HVAC forum, someone wanted to know how a gas valve worked. Remove seal over gas control inlet or outlet. hb``b``r` LT,
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So in short, I get heat both times of the day for say an hour and it just sits idle with the pilot lit. The next time the valve fails to open you need to measure the voltage across this valve coil, or, better, the current through it.. What gauge number wire and what length do you use to your t'stat? honeywell millivolt gas valve troubleshooting - My Prosperity Project Never use pipe compound. A stuck valve could release gas into the air without regulation or the valve could cause the unit not to fire up at all. You may have to wiggle it a bit before it comes loose. 0000139236 00000 n
How to Troubleshoot a Honeywell SmartValve | Hunker Using Kolmogorov complexity to measure difficulty of problems? Use only glass approved by Vermont Castings, Majestic Products on this fireplace. If any particular ad is your REASON for blocking ads, please let us know. Outlet pressure to the main burner increases gradually from 0 in. The automatic pilot safety is separate from the gas cock and provides gas shut Off in case of pilot Outage. I'm looking for help identifying what model it actually is (so I can search for information specific to it) or ideas on what might be wrong. I would verify the valve type - It would either be the SIT 820 or the Honeywell VS8420. How to diagnose gas valve problems - DIY Home Improvement Forum 0000027628 00000 n
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Open the manual gas switch if the gas valve fails to operate and look to see if gas is flowing to the main burner or pilot. Millivolt systems have been the industry standard for decades, and are in some ways simpler to troubleshoot than electronic ignition systems. If it is re-energized within 60 seconds, it may bypass or shorten the length of the low-pressure step. PDF Robertshaw millivolt tests If the switches are good, that sort of defaults to a bad gas valve. Gas Valve Troubleshooting | #1 Quality Heating Repair Tips It has been obsolete for over 30 yrs now. Connect the other end of the tubing to the pilot burner according to pilot burner manufacturer instructions. Natural to LP gas conversion kit included with TRADELINE standard and slow-opening models. Refer to Fig. The maximum regulated capacity is 200 feet 3 /hour [5.7 meters 3 /hour]. The gas valve part numbe read more Please comment and ask for videos that you would like to see in the future! Filter. This increases gas pressure under the automatic valve and repositions the valve disc closer to the seat. ECO connector included with some models: also available as an accessory. POWER SUPPLY. Remove the burner access panel if provided on your appliance. If: Measure the open and closed thermocouple output voltages and compare to the acceptable range charts in the thermocouple specifications or in the Gas Controls Handbook. This is an electrical connection and must be clean and dry. Models for natural or LPgas.ADDITIONAL FEATURES: STANDARD MODELSMODEL: VR8200 and VR4200 Continuous Pilot Dual Automatic Valve Combination Gas Controls. See Fig. This product was the perfect replacement for the Honeywell thermopile in a circa 1975 gas fireplace unit. 0000098789 00000 n
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Do not force the gas control knob. Assure the main gas supply valve is open and the pilot gas supply line is purged of air. GAS CONTROL KNOB SETTINGSThe gas control knob has three settings:OFF: Prevents pilot and main burner gas flow.PILOT: Permits pilot gas flow only. If so, how close was it? 0000012919 00000 n
Straight-through body pattern; right-angle adapters available for inlet and outlet. trailer
Loss of pilot flame or flame too small to reliably light the main burner closes the safety shutoff valve and the second automatic valve. The second automatic valve operator is de- energized, closing the channel to the pressure regulator, and opening a channel to the underside of the second automatic valve diaphragm. A1/{;_Fe o(*=`. If the appliance uses LP (bottled) gas, be sure to smell next to the floor because LP gas is heavier than air. Adjusting Honeywell VR8000 Series Gas Control Valves - YouTube IF THE PILOT BURNER FLAME GOES OUT WHEN THE GAS CONTROL KNOB IS RELEASED, IF THE MAIN BURNER WILL NOT COME ON WITH A CALL FOR HEAT. I hope you enjoy and find them very beneficial! These controls combine a manual gas cock, automatic pilot safety valve and a millivolt operator. Use new, properly reamed pipe free from chips. Required fields are marked *. 0
It looks like this: the thermopile is a generatorputs out up to 400 MV. 30 0 obj
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pressure drop for straight-through configuration). 0000002388 00000 n
I think I've had a service call on every millivolt system in my rentals.----I am debugging a Monessen millivolt gas valve. If the reset button does not pop up when released, stop immediately and call your service technician or gas supplier. Replace the part if the gas leak cannot be stopped. Kit for conversion from LP to natural gas is available for standard and slow opening models. Good reading is 0 to 0.2 Ohms . The pilot light is auto so when the thermostat calls for heat, a spark is sent to the ignition lighting up the pilot. 0000049228 00000 n
The minimum regulated capacity is 20 feet 3 /hour [0.6 meters 3 /hour]. Circuit Millivolt Check Symptom - Intermittent shutdown or main burner will not light with on/off switch. Regulator Cap Conversion Screw Pressure Regulator Housing, Cleaning the Standing Pilot Control System. Thanks. Order number, SUPER TRADELINE or TRADELINE if desired. Ensure the ambient temperature does not exceed the ambient temperature ratings for each component. What's the proper pilot adjustment for VS8420E 2020 Honeywell LP Gas Valve 0000052145 00000 n
The adapter is installed on the end of the supply pipe in place of the gas control, following the same precautions and instructions that are used for installing the gas control. Is there a solution to add special characters from software and how to do it. WARNING!FIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH. 0000137800 00000 n
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Find many great new & used options and get the best deals for Robertshaw 710-502 Millivolt Low Capacity Gas Valve, 1/2" x 1/2", 70,000 BTU at the best online prices at eBay! 0000003926 00000 n
Making statements based on opinion; back them up with references or personal experience. Insert and tighten the screws provided with the flange. The low-pressureregulator maintains outlet pressure at the preset step rate for several seconds. Install the Q340A asfollows: Connect ThermocoupleConnect thermocouple lead as shown in Fig. Do not bend tubing at gas control or pilot burner after compression fitting has been tightened, as this may result in a gas leakage at the connection. If your gas supplier cannot be reached, call the fire department. Flanges available for 3/8, 1/2 and 3/4 inch straight and 90 angle connection. Several troubleshooting methods applied to and including bypassing the thermostat but failed to yield any results. Disconnect power supply before wiring to prevent electrical shock or equipment damage. Remove the regulator cap screw and pressure regulator adjusting screw. I have a Superior Gas Fireplace model DR-500CMP that currently has a Honeywell Millivolt Gas Valve that I need to replace but the part number does not cross to a valid number. Insert the replacement spring with the tapered end down. When Pilot Flame Goes OutWhen the pilot flame goes out or is too small to reliably light the main burner, thermocouple output drops below the power unit hold-in valve. See Fig. 0000011088 00000 n
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One Q340A 36-inch thermocouple with adapters and clip. The pilot stays lit fine and the thermopile generates about 360 millivolts, and there's no problem at the thermostat (checked voltage and shorting past it), but the main valve no longer opens. 0000019943 00000 n
Mount gas control high enough above cabinet bottom to avoid exposure to flooding or splashing water. 750 Millivolt Gas Valve, Thermopile Wiring & Wiring Diagram! A. Thermocouple-Only: Found in: Most gas log sets with standard safety pilot knob control. Water heater not working? 0000055329 00000 n
Gas control is a safety device. 0000011066 00000 n
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Check the power supply rating on the valve and make sure it matches the available supply. Slip the compression fitting over the tubing and slide out of the way. If you do not smell gas, turn the knob on gas control counterclockwise. 0000001116 00000 n
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Check the pilot burner flame adjustment. Turn the gas control knob to the "On" position if the main burner does not turn on when the thermostat or controller is adjusted to start the appliance. If the red reset button stays depressed after it is released, replace the gas control. See you next time at ACSERVICETECH Channel!Check out All of the ACSERVICETECH Playlists- https://www.youtube.com/channel/UCOZR-1IqsAer9wzlvFgb4mA/playlists?view_as=publicIf you want to support the ACSERVICETECH Channel and receive more HVAC content, check out www.Patreon.com/acservicetechACSERVICETECH is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.You can enter Amazon through this http://amzn.to/2aenwTqHere is a link to the Fieldpiece SC640 Multimeter- http://amzn.to/2x8k4KbHere is a link to the Fieldpiece SC660 Wireless Multimeter- http://amzn.to/2gWDUhcHere is the link for the Robertshaw low profile millivolt gas valve- http://amzn.to/2iLXzEhHere is the link for the White Rodgers 750mv thermopile- http://amzn.to/2zhKVnFHere is the link for the Robertshaw Pilot and 750mv Thermopile combo- http://amzn.to/2zZAH8wHere is the link for the Honeywell armored cable 750mv Thermopile- http://amzn.to/2yfR9UKHere is a link to the Pro 3000 24v Thermostat used in the video- http://amzn.to/2keuUbsHere is a link to the JB 6 CFM Vacuum Pump http://amzn.to/2nqbvo8Here is the Link to the Appion Blue 3/8\" to 1/4\" Vacuum Hose- http://amzn.to/2uYlVycHere is the Link to the Appion Red 3/8\" to 1/4\" Vacuum Hose- http://amzn.to/2uYg6RoHere is the link to the Appion Valve Core Removal Tool- http://amzn.to/2uYr8WLHere is the link to the Yellow Jacket 1/4\" by 1/4\" heavy duty hose straight- http://amzn.to/2umtcodHere is the link to the CPS Vacuum Micron Gauge- http://amzn.to/2v1nM3OHere is the link to the Supco Vacuum Micron Gauge- http://amzn.to/2v1JRiAHere is a link for RectorSeal Bubble Gas Leak Detector http://amzn.to/2ckWACnHere is a link to the UEI DL389 Multimeter used in the videos- http://amzn.to/2xAdaJfHere is the link to the Fieldpiece ST4 Dual Temp Meter- http://amzn.to/2wc1ME3Here is a link to the Air Acetylene Torch setup- http://amzn.to/2aQalsb Here is a link to the 15% Silver Brazing Rods- http://amzn.to/2gVLyLcHere is a link the Nitrogen Regulator http://amzn.to/2bXdR5fHere is a link to the Nitrogen Flow Meter http://amzn.to/2brvoBgHere is a link to the Digital Refrigerant Scale used in the videohttp://amzn.to/2b9oXYl Here is the Link for the Yellow Jacket Refrigerant Manifold Gauge Set used in the videos http://amzn.to/2aenwTqHere is a link to Refrigerant hoses with valves used in the videos http://amzn.to/2aBumVIHere is the link for the Imperial Kwik Charge 535-C- http://amzn.to/2uipEI6 Here is the link to the Fieldpiece SDMN6 Dual Pressure Testing Manometer with Pump-http://amzn.to/2jyK5KaHere is a link for the Supco Magnet Jumpers http://amzn.to/2gS4h6zHere is a link to 1 gallon of JB Vacuum Pump Oil http://amzn.to/2mGrlXyHere is a link to the General Tools digital Psychrometer http://amzn.to/2cSHsi1Here is a link to the Fieldpiece SDP2 Digital Psychrometer- http://amzn.to/2nniMVRHere is the link for the Ratcheting Service Wrench http://amzn.to/2dGV4NhHere is a link to the Appion G5 Twin Recovery Pump http://amzn.to/2dGSEyr Here is a link to the Malco Sheet metal scribe- http://amzn.to/2qCwu9DHere is a link to the Wiss Right Tin Snips- http://amzn.to/2rGnBvXHere is a link to the Wiss Bulldog snips- http://amzn.to/2rd1Dz5Here is a link to the Malco 90 Degree Right Hand Vertical Snips- http://amzn.to/2qHHpu4Here is the link for the Irwin Wire Stripper/Cutter/Crimper http://amzn.to/2dGTj2VThank You, ACSERVICETECH Do not make sharp bends or deform the tubing. OD tubing. Your Purchases through Amazon provide a means for channels such as mine to earn advertising fees from any purchases after clicking through. 0000001377 00000 n
A bad gas valve in a Honeywell appliance such as a water heater or furnace that is powered by natural gas can go bad and affect the performance of the unit. How do I test Millivolt valve system - Pilot is on, but main burner not I recommend you call a heating expert. 0000016758 00000 n
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Adjustable servo regulator effectively maintains almost constant gas output pressure under wide fluctuation in gas supply pressure. 0000002246 00000 n
Mount the gas control 0-90 degrees, in any direction, from the upright position of the gas control knob, including vertically. Check your instruction manual to determine the voltage that should be running at your control valve circuit. Carefully check the main burner light off at the step pressure. (supposedly so they could fix them :yes: ). to protect them and prevent gas from leaking, and discourage tampering by untrained people. Two convenience terminals on top of control(optional). I go over how it is Wired, what Voltages you should be reading while the flame is present and the voltages needed for the pilot valve and main gas valve to work correctly. Before lighting, smell all around the appliance area for gas. Run pipe or tubing to the gas control. Now I'm sure my problem's the thermopile. 0000002758 00000 n
If it fires, it is working correctly. One more troubleshooting tip, on a residential gas furnace if a gas valve is not "clicking" meaning it's apparently not receiving 24 volts you can jump directly off of the control board using the R and the C terminals, R to one terminal on gas valve and C to the other terminal on gas valve (or wherever else you can retain 24 volts from) to the gas valve. Compare it to the acceptable range charts in the thermocouple specifications or in the Gas Controls Handbook. Place gas control knob in PILOT position. Troubleshooting the valve and looking for known common issues will give you peace of mind by ensuring the safe operation of your Honeywell appliance. The VR8200 Continuous Pilot Dual Automatic Valve Combination Gas Controls are used in gas-fired, standing pilot appliances. This wiring should reduce to a simple series circuit: a gas valve coil in series with a thermopile in series with a t'stat with normally open contacts in series with a limit switch with normally closed contacts. gas - Identify/troubleshoot this millivolt furnace valve - Home Yes, there is one screw to adjust the gas to the pilot and another to adjust the gas to the main burner. 244 0 obj
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The boiler comes on twice a day - morning and night. PERFORM GAS LEAK TEST WARNING!FIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH.Check for gas leaks with rich soap and water solution any time work is done on a gas control. If it is, simply replace the igniter/flame rod assembly. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. Troubleshooting a Furnace Gas Valve - Fox Family Heating & Air Robertshaw low profile millivolt gas valve- http://amzn.to/2iLXzEhWhite Rodgers 750mv thermopile- http://amzn.to/2zhKVnFRobertshaw pilot and thermopile combo-http://amzn.to/2zZAH8wHoneywell 750mv thermopile- http://amzn.to/2yfR9UKThermopile and Millivolt Gas Valve Troubleshooting Video-https://youtu.be/riaN_j5tmX4Thermopile Testing- https://youtu.be/63zFDe6P1bkWater Heater Thermopile and Millivolt Gas Valve Troubleshooting- https://youtu.be/RASBzK_XF2kHere are some of the Tools I use:Yellow Jacket Refrigerant Gauge Set http://amzn.to/2aenwTqRefrigerant hoses with valves http://amzn.to/2aBumVIYellow Jacket Gauge set \u0026 hoses https://amzn.to/2vLVkV9Yellow Jacket 4 Port Manifold w Hoses https://amzn.to/2BkuGIqFieldpieceSMAN360 Digital Manifold Set https://amzn.to/2BdoaD4FieldpieceSMAN460 Digital Manifold Set https://amzn.to/2nB4Fe6Compact Ball Valve for Refrigerant Hose https://amzn.to/2KUisW8QuickDisconnect 90 for refrigerant hose https://amzn.to/2MMtVcgUEI DL479 Multimeter with temp sensor http://amzn.to/2jtsUbJJB 6 CFM Vacuum Pump http://amzn.to/2nqbvo8Appion Blue 3/8\" to 1/4\" Vacuum Hose http://amzn.to/2uYlVycAppion Red 3/8\" to 1/4\" Vacuum Hose http://amzn.to/2uYg6RoAppion Valve Core Removal Tool http://amzn.to/2uYr8WLYellow Jacket 1/4\" by 1/4\" hose http://amzn.to/2umtcodCPS Vacuum Micron Gauge http://amzn.to/2v1nM3OSupco Vacuum Micron Gauge http://amzn.to/2v1JRiARectorSeal Bubble Gas Leak Detector http://amzn.to/2ckWACnUEI DL389 Multimeter http://amzn.to/2xAdaJfFieldpiece ST4 Dual Temp Meter http://amzn.to/2wc1ME3Air Acetylene Torch setup http://amzn.to/2aQalsb 15% Silver Brazing Rods http://amzn.to/2gVLyLcNitrogen Regulator http://amzn.to/2bXdR5fNitrogen Flow Meter http://amzn.to/2brvoBgDigital Refrigerant Scale http://amzn.to/2b9oXYl Accutrak VPE Ultrasonic Leak Detector https://amzn.to/2nFYKVeImperial Kwik Charge 535-C http://amzn.to/2uipEI6 FieldpieceSDMN6 Dual Manometer Pump http://amzn.to/2jyK5KaSupco Magnet Jumpers http://amzn.to/2gS4h6z2 pairs of alligator clips- http://amzn.to/2CtIL5zJB Vacuum Pump Oil http://amzn.to/2mGrlXyGeneral Tools digital Psychrometer http://amzn.to/2cSHsi1Fieldpiece SDP2 Digital Psychrometer http://amzn.to/2nniMVRRatcheting Service Wrench http://amzn.to/2dGV4NhAppion G5 Twin Recovery Pump http://amzn.to/2dGSEyr Irwin Wire Stripper/Cutter/Crimper http://amzn.to/2dGTj2VShop through Amazon! 0000001317 00000 n
You should NOT short out the t'stat terminals to check it. A forum community dedicated to Do it yourself-ers and home improvement enthusiasts. Prices are the same as normal- https://www.amazon.com/shop/acservicetech hb``Pc`` _Ps400! If the pilot flame has gone out, follow these instructions exactly: TO TURN OFF THE APPLIANCEVACATION SHUTDOWN: Turn gas control knob clockwise from ON to PILOT. TABLE 8PRESSURE REGULATOR SPECIFICATION PRESSURES IN kPa. Any adjustments to gas control equipment should be checked using combustion efficiency test equipment by trained technicians. If the inlet pressure is in the normal range (refer to Table 7 or 8), replace the existing gas control. Avoid locating gas control where exposure to corrosive chemical fumes or dripping water are likely. Mutually exclusive execution using std::atomic? Both pilot and main burner are shut off. THEY ARE NOT INTERNALLY WIRED TO THE CONTROL CIRCUIT OR TO THE GROUND. TO LIGHT THE PILOT BURNERSTOP! Why are Suriname, Belize, and Guinea-Bissau classified as "Small Island Developing States"? Ensure the installer is a trained, experienced service technician. 54), whichever applies. VR8200 for use with 24 Vac heating appliances and VR4200 for use with 120 . What is a word for the arcane equivalent of a monastery? 0000034533 00000 n
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Ensure the main burner lights smoothly and without a flashback to the orifice and that all ports remain lit. 0000006677 00000 n
400 millivolts across the generator loadedcurrent flowing through the switches and valvesis about right. Voltage drop across the switch terminals Burner on: 35 mv or less. VR8200 for use with 24 Vac heating appliances and VR4200 for use with 120 Vac heating appliances that burn natural or liquefied petroleum (LP) gas. See Figs. 0
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The problem I'm having is very simple. Take care when handling the refractory panels as they are fragile until held in place and supported. Refer to Table 7 or 8 for factory-set nominaloutlet pressures and adjustment ranges. Solenoid-operated first automatic valve opens on thermostat call for heat and closes when the call for heat ends. The pilot works fine but the main burner does not come on by the wall mounted thermostat or the manual on/off switch. DO NOT JUMPER THESE TERMINALS. 0000013008 00000 n
If an adapter is used, place the wrench on the adapter rather than on gas control. %%EOF
And, it was very cost competitive to other non-Honeywell thermopiles. (See Fig. Pilot gas flow should stop within 2-1/2 minutes. on Honeywell VR8200, VR4200 Combination Gas Controls User Guide, Honeywell Humidity Controllers User Guide, Honeywell S8910U Universal Hot Surface Ignition Module User Manual. Most common. 0000042992 00000 n
Do not overtighten. If desired outlet pressure or flow rate cannot be achieved by adjusting the gas control, check the inlet pressure using a manometer at the inlet pressure tap or upstream of the gas control. PRESSURE TAPPING: Inlet and outlet pressure taps accessible from the top of gas control. The electrical/scientific basis for millivolt systems is the Seebeck Combination 1/4 inch quick-connect and screw terminals (includes convenience terminals), One 3/4 inch straight flange assembly (with O-ring and screws). To ensure proper operation, follow these guidelines: Locate the gas control in the appliance vestibule on the gas manifold. May be installed at any angle between 0 and 90 degrees from the upright position, including vertically. This includes a WIRING DIAGRAM. 10 Easy Things to Check When Troubleshooting a Furnace Gas Valve. 0000098813 00000 n
In this HVAC Furnace Video, I go over the Operation and Troubleshooting of a 750 Millivolt Gas Valve and Thermopile/PowerPile. Set your thermostat to under the room's current temperature and let at least one minute pass to allow the appliance to attempt to get fuel. 0000005748 00000 n
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Why are physically impossible and logically impossible concepts considered separate in terms of probability? Step-Opening Pressure Regulation (VR8200C,P andVR4200P)Step-opening gas controls actually combine two pressure regulators, one for the low pressure and one for the full-rate pressure. This may burn out the heat anticipator in the thermostat. They include a safety shutoff, a manual valve, two automatic operators, a pressure regulator, a pilot adjustment, and a conduit cover (VR4200 only). A consequence of unexpected shutdown. Never use any tools. 2 and 3. This may burn out the heat anticipator in the thermostat or damage the DI module.IMPORTANT: Allow 60 seconds after shutdown before reenergizing the step-opening model to assure light off at step pressure. Both should be under cap screws. THIS SHORTS VALVE COIL AND MAY BURN OUT THE ANTICIPATOR IN THE THERMOSTAT. Regular preventive maintenance is important in applications that place a heavy load on system control such as in the commercial looking and agricultural and industrial industries because: The VR8200, VR4200 gas controls provide 3-position (OFF-PILOT-ON) manual control of gas flow. CONVERTING BETWEEN NATURAL AND LP GAS WARNING!FIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH. 0000010874 00000 n
Regulator adjustment is accessible from top of gas control.MOUNTING: Can be mounted 0 to 90 degrees in any direction from the upright position of the gas control knob, including vertically.TEMPERATURE RATING:VR8200A,C,H,J; VR4200A,C,H: 0 F to +175 F [-18 C to +79 C].VR8200M,P; VR4200M,P: -40 F to +175 F [-40 C to +79 C].
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